GC-1006

GC-1006 alarm clock featuring Padauk sided enclosure. Fastener free exterior made possible by plastic tabs under the top panel which screw into the side panel.

GR-150

Loop Antenna

Showing my design prototype for a loop antenna.

Guitar Amp Proto

Guitar Amp Proto

Guitar Amp Proto

Sheet Metal Housing

Sheet metal design for future product. Built with SolidWorks sheet metal toolkit. Assembly of multiple components.

Sheet Metal Housing

Sheet metal design for future product. Built with SolidWorks sheet metal toolkit. Assembly of multiple components.

Sheet Metal Housing Side Panel

Built with SolidWorks sheet metal toolkit. Notice the use of a variety of custom forming tools, e.g. the tab placement end-stops on the left side.

HM-1002

SolidWorks rendering for product

SWR_wattmeter

Production Tools

ClockTopAssy

ClockFrontAssy

Pipetenna

Detail of Pipetenna. Figure from patent US 2017/0033430 A1

Production Tools

Production Tools

Custom Profile Broach

This tool progressively cuts a round hole into a custom profile for a through hole connector. Machined from oil hardened steel.

Pipetenna_connector

Spinning Tool R&D

Metal spinning tool pivots while roller and applied heat combine to form down the tube end.

Spinning Tool R&D

Demonstrated use of spinning tool to produce compound curvature.

Cardboard Cutter

Precision adjustable cardboard cutting tool.

Cardboard Cutter

Cutting head and track.

Cardboard Cutter

Hundreds of precision packaging inserts cut and stacked for counting. Next they will be scored for folding by a similarly adjustable and precision scoring jig.